Earth Work

Achievements

• 12,50,000 cum earthwork involved 1 single project undertaken.
• 1,50,000 cum excavation done in a month on single project.
• Nearly 6,00,000 cum Rock required blasting is executed in one single project.
• 9,50,000 cum earth work in embankment involved in NH-7 projects.
• 5,40,000 cum earth work in embankment in single work in NH-7 project.

• Higher rate of production
• Elimination of large unskilled manpower.

Form Work

• 40,000 sqm formwork involved in a single project undertaken
• 5,000 sqm formwork done in a month at a single project
• Formwork System:
  Use of modern centering materials i.e.Acrow type H-Frames, Spans, Wall forms and crib columns, etc.
• Established own fabrication units to fabricate various types of shutter plates like PSC ‘I’ girder, Box girder, Pier, Pier Caps and various types of Staging Materials etc.

• Prevention of leakage of slurry.
• Avoid bulging of RCC Members.
• Easy to achieve accurate lines & levels.
• Provides safe working conditions.
• Ensures good finishing of structural elements.

Concreting

• 15,000 cum concreting involved in a single project undertaken.
• 3,000 cum concreting done in a month on a single project.

• 25,975 M3 GSB involved in NH-7 projects.
• 21,360 M3 WMM involved in NH-7 project.
• 814 3M3 DGM involved in NH-7 project.
• 338 4M3 BC involved in NH-7 projects.

Advantages

• Consistent quality of concrete during production, transportation & placement.
• Higher rate of production & placement of concrete
• Efficient placement of concrete at height & difficult locations Minimum involvement of manpower.

• Casting & Stressing of Precast in situ Post tensioned P.S.C.Box Girder of 52 mt for IRCON in NH-7 near Madurai.
• Casting & Stressing of Precast in situ Post tensioned P.S.C.Box Girder of 42 mt long and 12 mts. wide (6 Nos. in 6 months).
• Casting&erection of 16 to 38 m long P.S.C. Beams weighing about 35 to 100 mt.
• Casting & erection of 1 m x 2.5 m RCC fascia panels weighing about 1 mt.
• In-house capabilities in mould design, transportation & erection of precast elements and also having own stressing jocks and grouting pumps.
• Handling of precast elements using mobile gantry, cranes, derricks & winches.

• Launchig of PSC I Griders of length 36.5 meters and weight 110 MT by using of high capacity cranes.
• Launching of PSC I Griders of length 30.5 meters and weight 65 MT by temparary launching grider and trolly method

Piling Works For Foundations
Achievements

• Boring and casting of 800 mm, 1000 mm, 1200 mm dia cast situ piles of depth about 11 to 36 meters.
• 8000 meters piling works involved in single project undertaken.
• 2,000 meters piling done in a month on a single project.
• Boring and Casting of 1000-MM dia cast in situ and boring piles of depth 14 to 28mts. For NHAI flyover on NH-4.
• Boring and Casting of 1200-mm dia cast in situ piles of depth 15 to 20mts. For NHAI works at Madurai on NH-7
• Boring and Casting of 1000-mm dia cast in situ piles of depth 30 to 36mts. For S.C. Railway at Vijayawada

• Casting and erection of 5000 Sq. pre caste fasia panels involved in a single project undertaken for MSRDC at Chandrapur City.
• Casting and erection of 14000 Squm Pre cast fasia panels involved in a Single project undertaken for NHAI.
• Erection & Alingment of 21000 sqm Precast fasia panels involved in two projects under taken for NHAI.
• Maximum or 14 meters height wall was errected in a project for NHAI.
• Projects Completed with Geogrid rein fourced soil walls and also with G.I. steel strip reinforced walls.

• Fully empowered project Offices to manage projects in respective regions.
• Macro & Micro planning & monitoring for each project undertaken.
• Preparation of detailed construction methodology for the project.
• Assessment of Manpower, Materials & Machinery based on construction methodology.
• Empowered project co-ordinator at head office for successful implementation of the project.
• Effective Co-ordination at sites through regular meetings, discussions & followup actions.